ISONIC EXPERT FFC software application was created for the detection and evaluation of flange face corrosion with use of wedged linear array probe situated either on the flange or taper surface
Probing from the flange and taper surface for the flange face for the detection and sizing of the flange face / ID surface corrosion - shear wave true-to-geometry (flange overlay volume corrected) cross-sectional S-Scan coverage and imaging
Line scanning around the taper surface for the for the detection, mapping, and sizing of the flange face / ID surface corrosion with shear wave true-to-geometry (flange overlay volume corrected) cross-sectional S-Scan coverage and imaging and data recording either encoded or time based:
Flange face corrosion map / amplitude map - Side view
Flange face corrosion profile - distance / amplitude map - Top view
ID surface corrosion map / amplitude map - C-Scan - Top View
Amplitude overlap cross-sectional view - amplitude map End View
Intuitive Image Guided PA Pulser Receiver with Beam Forming View
DAC / TCG Normalization
Built-In Flange Geometry Editor and Ray Tracer - Scanning Pattern Design
Independent on TCG Angle Gain Compensation / Gain Per Focal Law Correction
Encoded and Time based C-Scan
100% Raw Data Capturing
FMC/TFM Protocol for the data acquisition and imaging
Automatic Defects Alarming Upon C-Scan Acquisition Completed
Automatic Creation of Editable Defects List
Comprehensive Postrpocessing Including:
Automatic / semiautomatic express-evaluation of the recorded data - overall flange face corrosion and depth and dimensions of the corrosion spots in several clicks
Forming real shape (rounded) flange face corrosion map out of the unfolded view
Recovery and Evaluation of Captured A-Scans from the Recorded Cross Sectional Views (Sector Scan) and C-Scans
Recovery of Cross Sectional Views from the Recorded C-Scans
Converting Recorded C-Scans or their Segments into 3D Images
Off-Line Gain Manipulation
Off-Line DAC Normalization of the Recorded Images / DAC Evaluation
Numerous Filtering / Reject Options ( by Geometry / Position / By Amplitude / dB-to-DAC / etc )
Defects Sizing
Automatic Creation of Defect List and Storing it Into a Separate File
Automatic creating of inspection reports - hard copy / PDF File
The videos below illustrate the results obtained on the performance demonstration block (real flange with the artificial and real defects) with the use of ISONIC 3510 whilst running FFC inspection SW application:
The video below illustrates extremely rapid evaluation of the recoded data obtained in a single scan around the taper surface:
Note: In order to accelerate the data stream the video above is linked to the Youtube. In case the YouTube may not be accessed from your location please use the links below
DOWNLOAD AND PLAYBACK THE EXEMPLARY INSTRUMENTS FILES
The files should be extracted from the archive and played in the regular PC running under Win'XP, 7, 8, 10 with use of the freely distributable
ISONIC PA Office software package
